The AV-B100 Fastener Inspection Machine is a high speed inspection machine that incorporates multiple inspection methods while focusing on presenting the part to the inspection steps via a conveyor system.  The subsystem that sets this inspection machine apart from the competition is the Attica Drive™ Magnetic Belt System.  This system carries the product with a split belt conveyor system for head inspection and then transfers the product to a magnetic belt conveyor system for side profiling and bottom inspection.  During this process, multiple inspection methods can be used to verify your part including:

• Vision
• Image Splitting
• Eddy Current
• Lasers
• Physical Gauging

New innovations added to the AV-B100:

• Servo motors on adjustment areas for automated recall of position and speed.
• Speed of all servo motors controlled through HMI.
• Servo fault protection for when parts jam up anywhere on conveyor. (Part jams conveyor, conveyor stops and sends out a fault to HMI for operator to see).
• 6 inch diameter stainless steel good parts chute.
• 6 inch diameter stainless steel reject chute.
• Good parts chute on adjustable slide bearings so that chute moves in and out with conveyor side to side positioning.
• 14 inch magnetic wheel that was previously 12 inches. (Increase part stability).
• One custom electrical control panel (two panels side by side previously).
• Doors on all four sides of inspection enclosure.
• Increased length and angle of gravity track from feeder bowl to split belt.
• Pivoting monitor and height adjustments.
• Upper conveyor guide rails.
• New LED lighting with increased strobe capability’s for intensified light output resulting in a better image.
• Laser sensors for part triggering.
• High resolution cameras for increased accuracy.
• Upgraded trigger buffer delay software for part tracking.

PART SPECIFICATIONS:

• Length – 10mm to 100mm
• Diameter – M3 to M16
• Speed – +1200 PPM

PRODUCT EXAMPLES:

• Bolt
• Screw
• Nut
• Washer
• Rivet
• Fuel nut
• Rubber gasket
• Nails
• And much much more!

REQUIREMENTS:

• Power – 110v – 220v AC – 50-60HZ – 1 or 3 Phase
• Air – 80 PSI

While we can state our common defects, there are many other defects that we can find without an issue.  Below is a list of some of the common defects we find:

• 360º Thread Damage
• Length Under Head
• All Dimensional Characteristics
• Torx® Recess Overfill
• Broken Punch
• Bent Parts
• Head Cracks
• Flange Cracks
• Hardness
• Presence of Threads
• Spiral Threads (Helix Angle)
• MIN and MAX Thread Pitch
• Damaged Threads
• Internal Threads
• Plating Presence
• Surface Defects
• Character Recognition
• ID and OD
• And Much More!

Additional Options:

• Cameras
  • up to 8 Cameras
• 360º Inspection station
  • Multi Image Inspection
  • ID Boroscopic Inspection
• Eddy Current station
  • Single/Multi Probe
  • Coil
• De-magnetization package
• Hardness Verification
• Packaging and Handling Conveyor System
  • Labeling
  • Taping
  • Palletizing
• Bulk Feeding System

AV-B100-G3 Overview

AV-B100G3 How to Change to a new part